KOMBIS - Squeeze Laminate Tube Line

Layout diagram:

KOMBIS 5503

KOMBIS 5503 is an automatic line designated for the production of laminate tubes. It finds application with firms that have an output of 2 million tubes a month. The capacity of KOMBIS 5503 is 55 tubes/min. The modular construction of this production line allows easy adjustment and maintenance. Its adaptability makes it preferable in the production of comparatively small series of tubes where change of adjustment is frequently required. The function of KOMBIS 5503 is based on the principle of welding the cylindrical body of the tube to pre-moulded shoulder. The foil to be used has to be printed first with a special mark obligatory included in the print design.

The basic automatic line is the combination of all unchangeable parts and elements, and the tooling equipment consists of all modules and parts which could be changed at users` wish, as for example the diameter of the tubes or the type of the caps. The production line is completed with a number of optional modules, such as:

Module for making PBL tubes;
Top seal module;
Elevators for automatic feeding of the vibrating hoppers;
A trolley that helps the easy change of tooling.

The automatic line control is based on IPC using Windows CE. The control of all operation motions ensures high reliability and safety. There is a possibility of connecting the automatic line to a local computer network and using the Internet for a remote supervision and control.

All modules are driven separately. The construction includes driving units produced by world-famous leading companies, which guarantee high reliability, easy maintenance and prompt replacement of parts in case of failure.

High-frequency transistor generators are used for the welding of both seams. They ensure excellent quality of welding and guarantee high reliability and no maintenance is needed.

The automatic line is provided with protective shields and covers. It is CE certified.

PARAMETER	VALUE
1. Power supply: - Voltage - Frequency	3P+N+PE 3N~380 ±5% V 50±2% Hz
2. Installed power	12 kVA
3. Consumed power	up to 5 kVA
4. Regularity of switching	100 %
5. Technological air - flow rate - pressure - mechanical impurity	500 l/min 8 bar < 5µm
6. Cooling water - flow rate - pressure - temperature	0,35.10^-3 m³/s (20 l/min) 0,4-0,5 MN/m² (4-5 atm) 288K (15°С)
7. Dimensions	3330 x 1150 x 1350mm
8. Degree of protection against solid parts and water permeability	IP 1XA
9. High-frequency generator - tubes - Consumed power - HF-output power - Working frequency - Regularity of switching	5 kVA 4 kW 270÷370 kHz 14%
10. High-frequency generator – shoulders - Consumed power - HF-output power - Working frequency - Regularity of switching	5 kVA 3 kW 270÷370 kHz 14%
11. Size of tubes - diameter - length	Ø16 ÷ Ø40mm 90 ÷ 200mm
12. Nominal capacity	55 tubes/minute
13. Operating mode	automatic
14. Noise level	82dB
15. Net weight	1370 kg


Module "Shoulders"	Module "Caps"	PBL Module

Top Seal Module	Elevator

KOMBIS 5503 automatic line can be optionally fitted with modules to enlarge its basic function. All automatic lines produced in the factory allow addition of supplementary modules. It means that if the line lacks any optional module when bought, it will not be a problem to add one later in order to enlarge its potential.